PAYPER’s new Scara palletizing robot is the perfect tool for the automatization of your end-of-line process.
This fully automatic palletizing robot carries out all the necessary steps for your bags to form a nice, stable pallet.
The Scara operates in very little space, ideal for reduced footprints.
It can handle all sorts of bags of all sorts of material and it palletizes in different patterns with or without bag-overlapping.
Engineers from the two companies worked out the best solution to meet all RAGT’s requirements for the new enterprise. The final solution consisted of a fully automatic open-mouth bagger, model CSA-95, with an easy change between bag sizes and a double labelling system.
In continuation of the bagging machine, a low-level infeed palletizer, model LLG-90, was installed. The special gripping head guarantees a perfect overlapping between the bags, ensuring a very stable and perfectly finished pallet. Additionally, RAGT required a Big-Bag filling station.
Both the pallets with bags as well as the Big-Bags are conducted towards the pallet wrapper, which assures a perfect finish and protection against humidity and dust of the bags containing seeds. In this particular case, we included a labelling system, able to stick labels on all 4 sides of the wrapped pallet.
The complete line was fully tested in PAYPER’s installations before the FAT.
With the new Headquarters, situated 1 ½ hour from Barcelona, PAYPER has doubled the surface of production to some 10.000 m2.
“Our former factory had become too small and PAYPER has been looking forward to moving into our new premises”, says managing director, J.M. Godia. “It gives us the perfect setting for manufacturing and fully testing complete bagging and palletizing lines”.
Apart from the Cereals & Seeds industry, PAYPER has clients in many different sectors, such as the Chemical Industry, the Food Industry, the Animal Feed Industry, the Mineral Industry and Construction.
PAYPER exports to more than 70 countries, representing 85% of the turnover. The subsidiaries in France, Mexico, Brazil, India, the Middle East, Thailand, Russia and the Czech Republic assures local commercial and technical support.
In 2022, we will continue conducting Bagging and Palletizing projects with precision, experience, reliability and commitment.
The whole PAYPER team wishes you a wonderful holiday season and a prosperous New Year!
From 5 to 7 of May, PAYPER’s Mexican Branch, TEPSA will be at FIGAP, Guadalajara Jalisco in Mexico.
We have taken all precautions to make it a safe and pleasant event for our guests as well as for our employees. It is with much illusion that we attend this exhibition and hope that many of our business contacts will come and visit our booth to discuss the newest developments within bagging and palletizing.
We look forward to seeing you at FIGAP, stand 406!
We are happy to introduce the next member of the IMPULS-family: The ASSAC-U20.
The newest FFS bagging machine from PAYPER has been specially developed for the fast filling of bags with free flowing products, such as granules, plastic pellets and fertilizer prills. The U20 can fill an amazing 2,600 bags per hour without compromising on precision.
With almost 50 years of experience and close collaboration with the specific industries, PAYPER offers tailor-made solutions that fit each particular demand.
Here are some of the specific modular solutions for the ASSAC-range:
We work side by side with our client during the phases of design, commissioning and after-sales service. We are convinced that this close collaboration during all stages of a project is the best guarantee for an optimum and longlasting bagging solution.
Hedwigsburger Okermühle GmbH in Germany is one of the oldest mills still in operation. It dates from 1318 and has had uninterrupted activity since 1820.
Okermühle contacted PAYPER through their German partner, SSB Wägetechnik GmbH, for a new valve bagging machine for wheat flour.
Together we designed their new line, which is a fully automatic installation consisting of an automatic bag presenter and a fluidization bagging machine. The flour is introduced by gravity into a chamber in which a stream of air from the bottom fluidizes the flour. Another flow of air from the top of the chamber conveys the product into the bag.
The fluidization system is the ideal technique for food products as it is very easy to clean, control and maintain. It facilitates a perfect cleaning of the whole bagging equipment in between different productions.
Once the bag is full, the valve is thermo-sealed by two ultrasonic bars. The result is a perfectly airtight bag with good protection against any external contamination. Thermo-sealing further minimizes dust emission.
Okermühle’s new bagging line fills and seals 180 bags per hour with one single filling nozzle. The project is designed to allow for a future expansion that will triple the production.
Birko Boeltzig, Okermühle's Sales and Project Manager, says:
“I would like to take this opportunity to thank the PAYPER/SSB team for a great job. The system works better than expected (233 bags/h unwelded). Our employees working with the bagging line look very happy and your commissioning engineers did a great job of training.
It was a good decision to work with you”.
In PAYPER, we are proud to be part of DRACO’s brand new installations in Muć.
This Croatian manufacturer of waterproofing products needed a bagging and palletizing solution for polymer-cement for the new factory.
PAYPER designed a custom-made solution and installed the compact ALL-IN-ONE which fills and palletizes the valve-bags in a fully automatic way with the need of only one operator. This installation featured ultrasonic valve sealing to protect the product and to avoid leakages. Just before palletizing, the bags pass through a bag flattener device to assure a stable and safe pallet.
DRACO’s Production Manager, Mr Ljubomir Bonković explains: “With the installation of PAYPER's ALL-IN-ONE solution, DRACO became a technological leader in the production of dry mortar materials in this part of Europe (Central Europe).” He adds: “Although the project was run during the COVID-19 crisis, it was completed on time, fully functional and within the budget. This was only possible to do due to the great commitment of the PAYPER-team.”
Watch DRACO’s video from the new installations.
Thank you for the words of praise and congratulations with the new installations. In PAYPER we can only be happy when our clients are pleased and satisfied with the solution we have provided. Good luck to the DRACO-team.
You can read more about PAYPER’s different solutions in the building sector in our dedicated catalogue here.
It is with great enthusiasm that we present our new IMPULS-design for the future generation of bagging machines and palletizers.
On the outside we have given the machines a facelift: the new, streamlined look underlines the functional and modern technology that constitute the fundament of all our bagging and palletizing solutions.
On the inside, our designers have given the machines a general overhaul, attending to the details that will make the use, maintenance and after-sales service much easier.
One of the first bagging machines with the characteristic IMPULS-design is a fully equipped open-mouth automatic bagging solution. It features all PAYPERs solutions for modern, optimal and top-performing bagging of PET FOOD.
Read the story here
Watch the video here
PAYPER’s new Headquarter – now finishing the last details. We look forward to moving into the new premises at the beginning of 2021.
See the full movie here
PAYPER’s newly developed gripper head, SGR, builds an extremely stable and fine-looking pallet. The result is one of the best pallets made with a robotic palletizer.
The new gripper head with guide plates ensures that each bag is placed with great accuracy onto the pallet. It is even capable of doing layers of 3 or 4 bags.
Our palletizing robot is suited for both single and multi-line palletization and reaches a speed of up to 1.400 bags per hour.
This versatile robot carries out all the different palletizing functions: Picking and placing of bags, empty pallets and slip sheets and interlayer sheets.